Custom Cable Information and Engineering Resources

At Azmat Cable Industries, we are dedicated to providing the best services to our customers. Part of that is making sure everyone is informed of the options available to them. Although you do not need to be a wire and cable expert to order custom cable (that’s what we’re here for!), we have made a wide range of custom cable articles and engineering resources available.

Custom cable is available from Azmat Cable Industries for those applications where stock cable just won’t get the job done right. If this is your first time ordering custom cable from scratch, you can be confident knowing that the Custom Cable Experts at Azmat Cable Industries are here to answer questions and help you every step of the way.

If you already have specification or drawings you’d like to submit, or just want to start designing right away, you can head over to our Custom Cable Design Center. If you want to learn more about custom cable and how it could improve your application, you are in the right place!

Custom Cable Basics

Learn all about custom cable and read about popular custom cable topics. The potential of custom made cable is unlimited. See how making the right choices can save you time, money, space, and stress, and improve performance in many applications.

• • Custom Cable FAQs – Get answers to some of the most frequently asked questions about custom made cable Click Here.
  • Watch our Custom Cable Video on YouTube

Engineering Resources – Components and Concepts

Designing a custom cable can help with the longevity, installation, maintenance, and quality of your application. With Azmat Cable’s custom cable design service, you can get exactly what you need. If you need adjustments made to standard cables or need to design a totally new cable, our custom cable experts can help.

Through our Custom Cable Design Center, you can specify materials for the conductor, insulation and jacket, performance parameters or industry certifications, and if shielding, tape, or armor is needed for extra protection.While our dedicated sales representatives are available to help with every step of the way, designing a custom cable can seem overwhelming. To learn more about custom cable concepts and components, value-added services, and industry requirements, check out our helpful articles below:

Conductor

• • Conductor Materials and Types of Tinning – Learn about conductor materials, tinning, and other coatings. Click Here
  • Conductor Size – how do conductor sizes work? What are the systems of measurement for conductors? Learn here.
  • Conductor Stranding – How do you choose between solid and stranded? What are the types of stranding and stranding classes? Find out.
  • Cable Basics Video – Watch this video for an overview of conductors, common materials, stranding options, and more.

Insulation and Jacketing

• • Insulation Materials – View common insulation materials, and learn about some of their defining characteristics. Find out.
  • Tape Insulation and Tape Cable Jackets – What are tape insulation and tape jackets? What types are available? Get answers here.
  • Thermoset vs. Thermoplastic Insulation and Jacketing – Learn about thermoset and thermoplastic materials, and the benefits and disadvantages of each. Find out
  • “Cable Basics: Insulation and Jacketing” Video – Watch this video for an overview of insulators, jacketing, including common insulation materials with their advantages and disadvantages.

Shielding and Armor

• • All About Shielding – The purpose of shielding, materials, and types (braid, spiral, foil), and shielding terms are all covered in this article. Find out
  • All About Armor – Learn about the uses of cable armor and common armor materials, and see the differences between cable armor and shielding. Find out
  • “Cable Basics: Shielding and Armor” Video – Watch this video for an overview of shielding and armor, including common materials and construction types.

If you have any questions or would like an Allied rep to help you engineer a custom cable, please email sales@azmatcable.com  to discuss your cable requirements.

Remember, you don’t have to be an expert in wire and cable to get a custom solution that meets your needs – that’s what we’re here for!

A common misconception of custom cables is that they are expensive. However, they are often extremely affordable and can help save money in a number of ways:

1. Ordering custom cables minimize replacement costs.

The off-the-shelf cable may not have the longevity required for applications in rigorous environments. Custom cables can be designed to withstand environmental challenges and with performance, parameters to ensure longer life. Custom cables can help avoid costly downtime caused by stock cable failures, limit replacement cable purchases, and save on labor required for repairs or new installations.

2. Rather than buying multiple cables, a single composite cable can be used for easier installation.

Composite cables save time, space, and money. With composite cables, different gauge sizes and constructions can be combined under one jacket, providing multiple services from just one cable.

3. Designing a custom cable can help take advantage of lower minimums and have a faster turnaround time.

If a project does not require a lot of cables, factory minimums can be far out of reach. Azmat Cables Industries has one of the lowest order minimums in the industry– just 100 feet for most builds. Our short lead times can save production time that would otherwise be wasted on waiting on cable deliveries.

4. Custom cables ensure that all needed attributes are present, without paying for costly and unnecessary extras.

Not only do custom cables guarantee any required specifications, but they can exclude any attributes that make similar cables expensive. Each application is unique, and may not need attributes included in standard cables. With custom cable, the construction is tailored to suit particular needs, so there’s never a need to worry about paying for unnecessary materials.

Custom cables from Azmat Cables Industries are guaranteed to work more efficiently and last longer than off-the-shelf options for most applications. With Azmat Cables Industries short lead times and low minimums, time and money can be saved on replacement parts and labor, making them a practical option even for small runs.

See how Azmat Cables Industries can save you money with custom cable. Email sales@azmatcable.com or Click Here.

When it comes to cables, even minor adjustments can have a significant impact on performance and suitability for specific applications. Here’s why making small changes to cable designs can make all the difference:

Identifying the Need for Customization

Off-the-shelf cables often meet general requirements but may not address specific needs or preferences. Project engineers frequently express desires for slight modifications to enhance flexibility, durability, or aesthetics.

Tailoring Cables to Fit Your Requirements

Custom cables from Azmat Cables offer the flexibility to make precise alterations to meet your exact specifications. Whether it’s adding a braid for extra protection, adjusting gauge size for flexibility, or customizing color codes for branding purposes, we can accommodate your needs.

Balancing Performance and Aesthetics

Sometimes, changes are more about meeting internal requirements or branding needs rather than performance enhancements. Custom dyeing, logo printing on jackets, or altering color codes can help align cables with your brand identity while ensuring functionality.

Affordability and Viability of Custom Cables

Despite common misconceptions, custom cables are often affordable and practical solutions, whether you require a small quantity or a large run. Azmat Cables offers small minimums and short lead times, making custom cable orders accessible and realistic for all customers.

Real-World Examples of Customization

Our experience with customers like yours demonstrates the value of customization. For instance, one customer regularly orders customized STJ cable for engine testing, requiring alterations like gauge size changes and increased stranding. Our ability to meet their specific needs with small minimums and quick turnaround times has been instrumental in their operations.

Partnering with Azmat Cables for Custom Solutions

Don’t settle for off-the-shelf cables that don’t quite meet your requirements. Contact Azmat Cables today for a free quote and discover how our custom cable solutions can perfectly match your application needs. With our expertise and dedication to customer satisfaction, we ensure you get the ideal cable for your project.